| | MANUFACTURING FACILITIES | |
| | | |
| CAPACITY | 12000 MT PER ANNUM | |
| | SINGLE PIECE WT 2600 KG | |
| PRODUCTS | CAST IRON | |
| | CAST STEEL | |
| | MANGANESE STEEL | |
| | SG IRON | |
| MELTING DIVISION | INDUCTOTHERM INDUCTION MELTING FURNACE | 550 KW |
| | | 1500/1000 KG |
| | | |
| | INDUCTOTHERM INDUCTION MELTING FURNACE | 750 KW |
| | | 2000/1000 KG |
| | | |
| | INDUCTOTHERM INDUCTION MELTING FURNACE | 750 KW |
| | | 1500/1500 KG |
| | | |
| MOULDING DIVISION | CO 2 SAND SYSTEM/ GREEN SAND CONVENTIONAL MOULDING SYSTEM /HAND MOULDING (SPECIALIZED ITEMS) | |
| | 2 SETS OF ARPA 300 MOULDING MACHINE | |
| | PRODUCTION CAPACITY OF 1440 MOULDS/DAY | |
| | 2 SETS OF ARPA 450 MOULDING MACHINE | |
| | PRODUCTION CAPACITY OF 2400 MOULDS/DAY | |
| | | |
| MOULDING & CORE MAKING | FLOOR MOULDING/MACHINE MOULDING | |
| SAND USED | SILICA, CHROMITE, OLIVINE | |
| | | |
| | | |
| MANUFACTURING FACILITIES | SAND PLANT: | |
| | 3 NOS OF FULLY AUTOMATIC SAND PLANT | |
| | 2 NOS OF SAND DRYERS (2 NOS OF OIL FRIED) | |
| | | |
| | PATTERN SHOP: | |
| | 1. IN-HOUSE PATTERN SHOP | |
| | 2. PATTERNS ARE MADE UP OF (ARALDITE, CI AND ALUMINIUM AT IN-HOUSE) | |
| | 3. OUT SOURCED PATTERN MADE THROUGH CAD/CAM PROCESS. | |
| | | |
| | FETTLING: | |
| | FETTLING SHOP WITH A CAPACITY OF 1200 TONNES PER MONTH | |
| | | |
| | HEAT TREATMENT: | |
| | | |
| | HEAT TREATMENT FURNACE (OIL FIRED) :- | |
| | ANNEALING | |
| | NORMALISING | |
| | HARDENING | |
| | TEMPERING | |
| | ELECTRIC HEATING FURNACE :- | |
| | HARDENING | |
| | TEMPERING | |
| | | |
| | FUEL= FURNACE OIL | |
| | | |
| | CONTROLS : | |
| | SIX POINT TEMPERATURE RECORDER , OPTICAL PYROMETER MONITORING | |
| | | |
| | HYDRAULIC PRESS : | |
| | 1 NOS- 750 MT | |
| | 1 NOS- 500 MT | |
| | 2 NOS- 100 MT | |
| | | |
| | | |
| | | |
| | QUENCHING TANKS: | |
| | FULLY MECHANIZED – WATER QUENCHING | |
| | | |
| | OTHER EQUIPMENTS: | |
| | SHOT BLASTING MACHINE | |
| | SAND BLASTING MACHINE | |
| | SWING GRINDERS | |
| | HAND GRINDERS | |
| | WELDING RECTIFIERS | |
| | | |
| | OVERHEAD CRANE: | |
| | 16 * 5 MT ( O.H CRANE) | |
| | 2 * 7.5 MT (O.H CRANE) | |
| | 10 * 2 MT ( BABY HIOST) | |
| | 4 * 1.5 MT (BABY HIOST) | |
| | | |
| | MACHINE SHOP: | |
| | COMPLETE INTEGRATION HAS BEEN DONE BY SETTING UP A FULLY EQUIPPED CNC, BMC, TURNING CNC | |
| | | |
| | SAND & MOULD TESTING: | |
| | GREEN COMPRESSIVE STRENGTH & DRY COMPRESSIVE STRENGTH | |
| | MOISTURE, CLAY PERCENTAGE | |
| | SHEAVE ANALYSIS | |
| | PERMEABILITY , FLOWABILITY & COMPATIBILITY | |
| | SHATTER INDEX, UTS, SHEAR STRENGTH, MOULD & CORE HARDNESS | |
| | RECLAIM SAND PROCESSOR | |
| | | |
| PHYSICAL, CHEMICAL, METALLOGRAPHIC & NON DESTRUCTIVE | SPECTROMETER * 3 NOS (ONLINE TESTING FACILITY) | |
| | MICROSCOPE WITH DIGITAL IMAGING AND SOFTWARE ANALYSIS | |
| | WELL EQUIPPED SAND TESTING LAB | |
| | METALLOGRAPHIC TESTING LAB | |
| | CANON-3000 MODEL BRINELL HARDNESS TESTING MACHINE | |
| | UNIVERSAL TESTING MACHINE * 2 NOS | |
| | ULTRASONIC TESTING MACHINE | |
| | MOULD HARDNESS TESTING | |
| | CORE SCRATCH HARDNESS TESTING | |
| | MAGNET PARTICLE TESTING MACHINE | |
| | | |
| ACCREDITATION | IS0-9001-2015 Certification (NABCB) | |
| | ISO 14001-2015 Certification | |
| | ISO 45001-2018 Certification | |
| | IATF-16949-2016 Certified | |
| | RDSO Approved CLASS A Foundry for Indian Railway | |
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